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The dataset generation failed because of a cast error
Error code:   DatasetGenerationCastError
Exception:    DatasetGenerationCastError
Message:      An error occurred while generating the dataset

All the data files must have the same columns, but at some point there are 8 new columns ({'Unnamed: 15', 'num_hole', 'local_refine_needed', 'num_fillet', 'top2_features', 'num_plane', 'smallest_hole_r', 'smallest_fillet_r'}) and 21 missing columns ({'nfy', 'dist_fixed', 'nx', 'nlz', 'nlx', 'dist_load', 'nfz', 'cx', 'bbox_dx', 'bbox_dz', 'role', 'nz', 'cz', 'ftype', 'nfx', 'area', 'nly', 'refine_needed', 'bbox_dy', 'ny', 'cy'}).

This happened while the csv dataset builder was generating data using

hf://datasets/Iris314/Mesh-gen-train/part_level.csv (at revision c65a235d7bf35f06ddebd7593648393de2427ad6)

Please either edit the data files to have matching columns, or separate them into different configurations (see docs at https://hf.co/docs/hub/datasets-manual-configuration#multiple-configurations)
Traceback:    Traceback (most recent call last):
                File "/usr/local/lib/python3.12/site-packages/datasets/builder.py", line 1831, in _prepare_split_single
                  writer.write_table(table)
                File "/usr/local/lib/python3.12/site-packages/datasets/arrow_writer.py", line 714, in write_table
                  pa_table = table_cast(pa_table, self._schema)
                             ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
                File "/usr/local/lib/python3.12/site-packages/datasets/table.py", line 2272, in table_cast
                  return cast_table_to_schema(table, schema)
                         ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
                File "/usr/local/lib/python3.12/site-packages/datasets/table.py", line 2218, in cast_table_to_schema
                  raise CastError(
              datasets.table.CastError: Couldn't cast
              part_id: int64
              num_fillet: int64
              num_hole: int64
              num_plane: int64
              smallest_fillet_r: double
              smallest_hole_r: double
              load_face: string
              load_direction: int64
              load_scale: string
              global_size_initial: double
              global_size_final: double
              converged: int64
              top2_features: string
              local_refine_needed: int64
              local_size: double
              Unnamed: 15: double
              thickness: double
              maxsize: double
              load_id: int64
              -- schema metadata --
              pandas: '{"index_columns": [{"kind": "range", "name": null, "start": 0, "' + 2585
              to
              {'part_id': Value('int64'), 'ftype': Value('string'), 'role': Value('string'), 'cx': Value('float64'), 'cy': Value('float64'), 'cz': Value('float64'), 'nx': Value('float64'), 'ny': Value('float64'), 'nz': Value('float64'), 'area': Value('float64'), 'bbox_dx': Value('float64'), 'bbox_dy': Value('float64'), 'bbox_dz': Value('float64'), 'dist_load': Value('float64'), 'nlx': Value('float64'), 'nly': Value('int64'), 'nlz': Value('int64'), 'dist_fixed': Value('float64'), 'nfx': Value('int64'), 'nfy': Value('int64'), 'nfz': Value('float64'), 'global_size_initial': Value('float64'), 'global_size_final': Value('float64'), 'local_size': Value('float64'), 'refine_needed': Value('int64'), 'converged': Value('int64'), 'load_face': Value('string'), 'load_direction': Value('int64'), 'load_scale': Value('string'), 'maxsize': Value('float64'), 'thickness': Value('float64'), 'load_id': Value('int64')}
              because column names don't match
              
              During handling of the above exception, another exception occurred:
              
              Traceback (most recent call last):
                File "/src/services/worker/src/worker/job_runners/config/parquet_and_info.py", line 1339, in compute_config_parquet_and_info_response
                  parquet_operations = convert_to_parquet(builder)
                                       ^^^^^^^^^^^^^^^^^^^^^^^^^^^
                File "/src/services/worker/src/worker/job_runners/config/parquet_and_info.py", line 972, in convert_to_parquet
                  builder.download_and_prepare(
                File "/usr/local/lib/python3.12/site-packages/datasets/builder.py", line 894, in download_and_prepare
                  self._download_and_prepare(
                File "/usr/local/lib/python3.12/site-packages/datasets/builder.py", line 970, in _download_and_prepare
                  self._prepare_split(split_generator, **prepare_split_kwargs)
                File "/usr/local/lib/python3.12/site-packages/datasets/builder.py", line 1702, in _prepare_split
                  for job_id, done, content in self._prepare_split_single(
                                               ^^^^^^^^^^^^^^^^^^^^^^^^^^^
                File "/usr/local/lib/python3.12/site-packages/datasets/builder.py", line 1833, in _prepare_split_single
                  raise DatasetGenerationCastError.from_cast_error(
              datasets.exceptions.DatasetGenerationCastError: An error occurred while generating the dataset
              
              All the data files must have the same columns, but at some point there are 8 new columns ({'Unnamed: 15', 'num_hole', 'local_refine_needed', 'num_fillet', 'top2_features', 'num_plane', 'smallest_hole_r', 'smallest_fillet_r'}) and 21 missing columns ({'nfy', 'dist_fixed', 'nx', 'nlz', 'nlx', 'dist_load', 'nfz', 'cx', 'bbox_dx', 'bbox_dz', 'role', 'nz', 'cz', 'ftype', 'nfx', 'area', 'nly', 'refine_needed', 'bbox_dy', 'ny', 'cy'}).
              
              This happened while the csv dataset builder was generating data using
              
              hf://datasets/Iris314/Mesh-gen-train/part_level.csv (at revision c65a235d7bf35f06ddebd7593648393de2427ad6)
              
              Please either edit the data files to have matching columns, or separate them into different configurations (see docs at https://hf.co/docs/hub/datasets-manual-configuration#multiple-configurations)

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part_id
int64
ftype
string
role
string
cx
float64
cy
float64
cz
float64
nx
float64
ny
float64
nz
float64
area
float64
bbox_dx
float64
bbox_dy
float64
bbox_dz
float64
dist_load
float64
nlx
float64
nly
int64
nlz
int64
dist_fixed
float64
nfx
int64
nfy
int64
nfz
float64
global_size_initial
float64
global_size_final
float64
local_size
float64
refine_needed
int64
converged
int64
load_face
string
load_direction
int64
load_scale
string
maxsize
float64
thickness
float64
load_id
int64
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End of preview.

MeshRefine-FEA Corner Bracket Dataset

Overview

This dataset contains simulation-driven mesh refinement information for right-angle corner bracket geometries under various loading conditions. All simulation data was generated using the ANSYS Mechanical Python API, applying up to five localized mesh refinement iterations per case based on stress concentration analysis.

The dataset supports research in:

  • Feature-aware mesh refinement
  • Convergence prediction
  • Intelligent simulation-preprocessing assistants
  • Lightweight agentic decision-making for FEA

Dataset Structure

feature_level_augmented.csv

Each record corresponds to a single CAD face and includes:

  • Geometric category: {hole, plane, fillet}
  • Spatial information: center (cx, cy, cz), normal (nx, ny, nz)
  • Area of the face
  • Load relation: {load, fixed, free}
  • Distance from load application region
  • Final local mesh size
  • Binary refinement label

Primary use: feature-level refinement recommendation & local sizing


part_level.csv

Each record represents a full simulation case and includes:

  • Total and per-type face counts
  • Load type, direction, and magnitude
  • Final global mesh size
  • Convergence status (after ≤5 iterations)

Primary use: global mesh sizing & convergence prediction


Data Generation Workflow

  • CAD Source: Public STEP models from McMaster-Carr (corner brackets)
  • Initial mesh based on bounding box + thickness metrics
  • Stress-driven refinement:
    • Local size reduction: 0.75–0.85× per iteration
    • Convergence rule: <15% change in max von Mises stress
  • Marked as singularity if not converged after 5 iterations

All simulations were scripted using ansys.mechanical.core to ensure consistency and automation.


Target ML Tasks

This dataset enables supervised learning for 4 predictive objectives:

Task Level Type
Region refinement decision Feature Binary classification
Local mesh sizing Feature Regression
Convergence prediction Part Binary classification
Global mesh sizing Part Regression

These tasks reflect the common failure points for early-career FEA users.


Dataset Statistics

Property Value
# of CAD parts 25
# of simulation cases 7,500
Max refinement iterations 5
Domain Industrial brackets

Example Use Cases

  • Predict stress-driven refinement regions
  • Prevent non-convergent simulation setup
  • Automatically adjust mesh density for faster solvers
  • Provide explainable refinement guidance for students

License

  • Based on publicly accessible mechanical CAD
  • Free for research and educational use
  • Please cite this dataset in derivative work

Acknowledgements

Created to support intelligent mesh refinement for beginner FEA simulation tools.


Citation

@dataset{meshrefine_fea_2025,
title={MeshRefine-FEA Corner Bracket Dataset},
author={X. Tang et al.},
year={2025},
note={Finite Element mesh refinement dataset for feature-aware learning}
}
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